Shop Resources

Welding at Barnes Manufacturing

Fabrication Equipment List

  • Presses
    • 20 Ton Forcing, 55 Ton Forcing
    • 100 Ton Straightening 5′ X 6′
    • 300 Ton CNC Press Break X 20′

Fabrication Equipment List Continued

  • Welders
    • 225A. A/C
    • 250A. A/C – D/C Heli-Arc Tig
    • 200A. Wire
    • 250A. Wire (2)
    • 300A. Wire (3)
    • 600A. Wire
    • 400A. Wire D/C Portable
    • 50 KVA Spot
    • 1/2″ Stud Welder
  • CNC Eye Cutting 60″ x 192″
    • Flame Cutting 12″ Thick
    • Plasma 1″ Thick
  • Band Saws
    • 10″ X 16″
    • 19 1/2″ X 21″
  • Shearing
    • Angle 5″ X 5″ X 1/2″
    • Plate 3/4″ X 12′-0″ W/18″ ripping
    • Bar 1 1/2″ Diameter
    • Punch 1 1/16″ X 1/2″
  • Grinders
    • 18″ Floor
    • 24″ Floor
  • Drills
    • Upright 14″ X #3 MT
    • 2 Spindle Drill #2MT
    • Magnetic Drill (2) #3MT
    • Track Drill 72″ X 216″ w/ DRO #6MT
  • Bolt Threader
    • 2″ Capacity (2)
  • Annealing Furnace
    • 36″ X 36″ X 48″
  • Fork Trucks
    • Semi-Pneumatic 6,000 lbs
    • 7,000 lbs
    • All Terrain 6,000 lbs
  • Hoists
    • 10,000 lb. Traveling Bridge
    • 40′ X 100′ coverage with 2,000 lb. Auxiliary
    • (3) – 2,000 lb Jibs
  • Delivery Trucks
    • (2) – 1 Ton Flat Bed
machined brass cone

Machining Equipment List

  • Mills and Lathes
    • Horizontal Mill Travels: Up to x-78″ x y-65″ x w-62″
    • Vertical Mill Travels: Up to x-84″ x y-32″ x z-30″
    • Lathe Turning: Up to 14.5″ x 34″

Machining Equipment List Continued

Continued:

Horizontal Bars
4″ – table 48″ x 60″
w-36″, x-48″, y-60″, z-48″
DRO all four axes 0.0005

  • CNC 4″ – table 48″ x 60″
  • w-28″, x-82″, y-64″, z-54″
  • Horizontal Mills Travels
    • 10″ x 28″ w/ 0.0005 DRO
    • 10″ x 30″ w/ 0.0005 DRO
    • 8″ x 24″ w/ 0.0005 DRO
    • Horizontal Production 10″ x 30″
  • Vertical Travels
    • 8″ x 24″ w/ 0.0005 DRO
    • 10″ x 28″ w/ 0.0005 DRO
    • (2) 12″ x 30″ w/ 0.00025 DRO
  • CNC
    • (2) x-30″, y-16″, z-14″
    • (2) x-30″, y-14″, z-12″
    • x-84″, y-32″,z-30″
  • EDM – Wire
    • (2) Agie 9″ x 18″ X 4″ thick
  • Lathes
    • CNC
      • x-24″/14.5″, z-34″
    • Engine
      • 10″ x 32″
      • 13″ x 30″ w/ 0.0005 DRO
      • 14″ x 48″ w/ 0.0005 DRO
      • 25″/16″ x 120″ w/ 0.0005 DRO
      • 36″ x 8″ Tee
    • Turret
      • 14″ x 24″
  • Saws
    • Horizontal 10″ x 16″
    • Vertical 10″ x 16″
    • Cold 2″ diameter
  • Drills
    • Upright
      • 14″ x #3 MT
      • 12″ x #4 MT
      • 10″ x #2 MT
    • Traveling Column 72″ x 180″ #5MT w/ Digital Readouts
    • 4 Spindle 10″ x #2 MT
    • 18 Spindle – MultiRadial 36″ x #4 MT
    • Auto – Tapper Cap. 3/8″
  • Key Seating
    • 3.5″ x 24″
  • Polisher
    • Two Spindle
  • Grinders
    • Cylindrical
      • 12″ x 30″
    • Surface
      • 6″ x 12″ x 12″
      • 6″ x 14″ x 18″
      • 7″ x 12″ x 18″
      • 12″ x 12″ x 40″
    • Head Surfacer
      • 16″ x 30″
    • Tool & Cutter Cincinnati #1
  • Furnaces
    • Heat Treating
      • 6″ x 5″ x 9″
      • 6″ x 10″ x 18″
      • 15″ x 16″ x 17″
      • 22″ Dia. x 30″
    • Carburizing
      • 10″ Dia. x 18″
      • 24″ Dia. x 30″
  • Presses
    • 20 Ton OBI
    • 20 Ton Straight Side
    • 5 Ton Arbor
  • Inspection
    • Bench Centers – 6″ x 18″
    • Cadillac Height Gage – 24″ & 48″
    • Electronic Indicators – 0.000050
    • Hardness Tester Wilson – #4TT – RB
    • Optical Comparator – 2″ x 6″
    • Coordinate Measuring Machine 12″ x 18″ x 24″
    • Surface Plates
      • 30″ x 60″
      • 72″ x 96″
  • Hoists
    • 10,000 capacity
  • Fork Trucks
    • 7,000 capacity
  • Delivery Trucks
    • (2) – 1 Ton Flat Bed

[Not a valid template]

Summit Boring Mill

Huge Travels
x = 78″
y = 65″
z = 27-1/2″
w = 62

  • Precision ground ballscrews
  • Steel inserted ways
  • 4-axis digital readout
  • Built in rotary table
  • Way covers on horizontal ways
  • “State of the art” electrics & hydraulics
  • 3 axis point to point control
  • Linear scale feedback
  • Hydraulic clamping

HAAS Lathes

Haas HL-4 Lathe

Turning Diameter: 14.5″
Turning Length: 34″

  • Brushless Servo Motors
  • Rigid Cast Iron Construction
  • Unique Torque-Tube Bed Design
  • Double Anchored Ballscrews
  • Direct-Coupled Servo Motors
  • 30 hp Spindle
  • 5″ Bar Capacity
  • 12 Turret Positions
  • 10″ Chuck
  • Made in USA

Haas VF-1B Mill

Huge Travels
x = 20″
y = 16″
z = 20″

Like every Haas machine, the VF-1 represents years of on-going refinement. Customer feedback coupled with a relentless pursuit of perfection sees advancements and design enhancing changes incorporated directly into the production line every day. The Haas VF-1 is a rugged, small-footprint VMC that yields reliability and accuracy in a small-framed machine.

The VF-1 has a 40-taper cartridge spindle that’s powered by a 20 hp motor driving through the Haas 2-speed geared head. The VF-1 will produce 250 ft-lb of torque at a low 450 rpm, but will also run up to 7,500 rpm in less than 5 seconds for finishing aluminum.

Haas VF-7 Mill

Huge Travels
x = 84″
y = 32″
z = 30″

Table Size
x = 84″
y = 28″

Features:

  • Rigid, Cast-Iron Construction
  • Double Anchored Ballscrews
  • Direct-Coupled Servo Motors
  • Hardened-Steel Bearing Packs
  • Dual, 32-Bit Processors
  • Word Processor Editing
  • One-Button Features
  • 100% Ball Bar Tested
  • 20 Pocket Tool Changer
  • 2-Speed Gearbox – 7500 rpm
  • 250 ft-lb. of Cutting Torque
  • Vector Drive
  • 20-hp Spindle
  • Brushless Servo Motors
  • 710-ipm Rapids
  • Made in the USA

HAAS TM-1 Mill

Travels
x = 30″
y = 12″
z = 16″

coatings and finishes at barnes manufacturing marion ia

Coatings

Powder Coat and Wet Coat paint, Zinc Metallizing to ANSI/ AWS C2.18-93 Specs, Sandblasting available.